Posts about: "G-BFKW" [Posts: 6 Pages: 1]

M2dude
2nd Sep 2010, 23:55
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Post: 192
Hi canuck slf, Your incident was not the hydraulic contamination one, I'll describe that one in a minute or so below.
As far as your adventure goes, in the early days of Concorde operation there was an on-going issue of hydraulic seal failures. This led to the sort of thing that you described, where a major seal failure would occur, resulting in the loss of a main system. The standby Yellow system would be switched in to replace the failed one, and depending on the nature of the initial failure, could leak out of the same failed seal. (There were a couple of 'common areas', they were the intake spill door jack, and the Powered Flying Control Units; failures here could result in a double system fail). Your incident was almost certainly due to one of these cases. In the early 1990's the original Neoprene hydraulic seals were replaced with a new Viton GLT seal; this material had far superior age shrinking characteristics to Neoprene, and more or less cured the problem overnight. Eventually all the seals in each aircraft were replaced, and apart from a very few isolated cases, dual system losses were eliminated forever. Air France suffered a similar proportion of failures, however as their flying hours were a fraction of BA's, the effects were not as immediately apparent.
As far as far as the hydraulic contamination story goes, this happened in 1980 but involved one aircraft only, G-BOAG, but in it's original registration of G-BFKW. (having previously been on loan from British Aerospace, where it flew originally as a 'white tail' under this registration). The fragile nature of Concorde hydraulic fluid was not fully understood at this time, and as you say, a hydraulic drum dispenser had inadvertently been left exposed to the atmosphere, and had subsequently suffered water contamination, and this contaminated fluid had found it's way into G-BOAG. Now this hydraulic fluid, CHEVRON M2V has only two vices: One is that is extremely expensive, and the second is that it is highly susceptible to water contamination, EXTEMELY SO. If my memory serves me correctly, the maximum allowable level of water in the fluid is about 8ppm. (parts per million) and the fluid that was analysed after G-BOAG's problems was at about 30 ppm. The water deposits in the fluid gave the equivalent effect of 'rusting up' of critical hydraulic components. I was investigating an air intake control defect the previous day to the incident, but like everybody else had no idea that the real issue here was one of major systems contamination. We were all convinced that we had nailed the problem, only to find that the aircraft turned back on it's subsequent LHR-JFK sector with more serious problems, not only affecting the air intakes, but the artificial feel system also. It was now that we realised that there had to be a hydraulics problem here, and after fluid analysis, the awful truth was discovered. After this event, and the fragilities of M2V fluid were better understood, a strict regime of housekeeping was put in place in terms of fluid storage, and no such incidents with BA ever occurring again. The aircraft itself did not fly again for nine months, all components that were affected were removed from the aircraft and completely stripped and overhauled. Also all of the system hydraulic lines had to be completely purged, until there were no further traces of any contamination. After the aircraft was finally rectified, she successfully again returned to service with her new 'BA' registration of G-BOAG. However the following year, during a C Check, it was decided that due to spares shortages, and the closure of the LHR-BAH-SIN route, there just was not being enough work for seven aircraft, and therefore G-BOAG would be withdrawn from service. (In terms of spares, BA at the time for instance only had six sets of aircraft galleys, as aircraft went in for C checks the galley was 'robbed' to service the aircraft coming out of it's own C check). The aircraft was parked in a remote hangar, and was only visited when a component had to be 'robbed' for another Concorde, and the aircraft soon fell into disrepair, was filthy externally and became a really sad sight. Many people (not myself I might add) were adamant that G-BOAG would never fly again. However, in 1984 things had really started to improve for Concorde, with the charter business increasing and the LHR-JFK route in particular becoming a staggering success. It was decided that OAG would be returned to an airworthy condition. In 1985, with a fresh new interior, and with the new BA colour scheme, she was finally returned to service; and remained as one of the mainstays of the fleet right up to the end of Concorde services in October 2003. She now resides at the Boeing Museum of Flight in Seattle. (I have particularly fond memories of G-BOAG; in a previous post I mentioned flying through an electrical storm in late 1991 over Saudi Arabia, while returning from BKK-BAH to LHR. What I forgot to mention was the spectacle of DOZENS of fierce fires burning on the ground, towards our starboard horizon. These were Sadams oil fires, still burning in Kuwait. It made a sombre contrast to the amazing electrical spectacle right in front of us).

As far as low speed flying control activity was concerned, this was a combination of the fairly flexible outer wing sections, being buffeted by low speed turbulence (the wing tip tanks 5A & 7A also being empty), as well as some autostab inputs. This was perfectly normal, and part of the design our aircraft. However the development aircraft had even more flexible outer wing sections, which used to almost straighten up in high speed flight. However due to fatigue concerns, external lateral stiffeners were added to the underside of the wings during production of the airline aircraft. (these can be easily seen from underneath the wings, just outboard of the nacelles). Unfortunately these external stiffeners also resulted in over a one tonne fuel penalty to the production aircraft, due to increased weight, as well as higher drag in a critical part of the wing aerodynamic surface.

Dude

Last edited by M2dude; 3rd Sep 2010 at 00:07 .
M2dude
4th Sep 2010, 10:49
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Post: 212
BRIT312
Quote:
Now the F/E had a couple of calls to make prior to V1 relating to how good the engines were performing the most important being at 100 kts, however before we got that far the Braniff F/E stood up in his harness and let out the cry " Gee Whiz look at the son of a bitch go".
This story is totally hilarious, can't quite get this visual out of my head. ('100 KTS, POWER SET' sounds so boring in comparison). I never had the good fortune to meet any of the Braniff guys; sounds like there was certainly a character or two there. It really is a pity that their operation never really got a chance to expand into the proposed Pacific Rim service, who knows, it might really have done something.
It's generally known that the BA aircraft were temporarily re-registered to facilitate Braniff's operation out of IAD to DFW; G-BOAA, B, D & E were re-registered from G-BOAA and so on, to G-N94AA etc. Being an older registration, G-BOAC was re-registered as G-N81AC. At IAD, the 'G' part of the registration was covered over, leaving a now perfect 'American' tail number. Only five aircraft were involved in the operation (at the time BA operated just six aircraft, G-BOAF was still at the manufacturers at Filton, and G-BFKW (later to become G-BOAG) was on loan from British Aerospace. In order for the necessary FAA certification, required for operation by a US airline, a modification package were required by the FAA. Some of these modifications seemed a little 'picky' and irrelevant at the time (they still do). However some modifications were certainly not in this category, and quite honestly should have been 'picked up' by the CAA & DGAC during original certification of the aircraft. As an example, if the flying controls had been operating on GREEN or BLUE hydraulics only (due to an indicated spool valve jam) and that particular hydraulic system was subsequently lost, there was originally no automatic switching to select the standby YELLOW system into the flying controls; the controls would have been completely unpowered until a manual selection was made by the pilot. . One of the 'FAA Mods' was to facilitate just that, so if this (extremely unlikely I grant you) scenario had occurred, then YELLOW would automatically been selected into the controls, and at no time would the controls have been in an unpowered state.
The Braniff operation ended in May 1980, due to heavy losses on the subsonic only route, and it's a rather sad irony that aircraft G-BOAF had been modified and reregistered at Filton, from it's original registration of G-BFKX to G-N94AF. Unfortunately the aircraft was delivered to BA in June 1980, one month too late to participate, and prior to delivery it's registration was converted to it's 'normal' British registration; all other aircraft also reverted to original registrations also.
ChristiaanJ
Quote:
Reading your description of the autoland, you must be quoting from documentation, no?
Not really, being the sad b****d that I am, I still remember the Concorde flare law of: h+5h. = 0, so it was fairly easy to work out the programmed descent rates. (I did have to check the final 1.7'/second figure though). The rest I'm afraid is straight out of this sad old memory of mine.
Bellerophon
A brilliant description of the mechanics of final approach. It's so easy for us mere mortals to forget just what an involved and skilled process it was, to fly, and in particular land our totally amazing aircraft.

Dude

Last edited by M2dude; 4th Sep 2010 at 13:12 .
OAB11D
16th Oct 2010, 14:47
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Post: 577
questions

Humble SLF here, hope it is ok to have a stab at the questions, mods please feel free to delete if necessary.

1) How many Concorde airframes were built?

22, 20 that flew and 2 test frames

2) As far as the British constructed aircraft went, name the destinations that were served?. Regular flight numbers only, excludes charters etc.

New York, Washington, Miami, Barbados, Toronto, Bahrain and Singapore, no British registered aircraft ever operated to or form Dallas, should not forget BAs most popular destination of all time-London


3) What was the departure time for the ORIGINAL morning LHR-JFK Concorde services? (Not called the BA001 then either).

0930-Local

4) Further to question 3 above, what WERE the original flight numbers for the BA001 and BA003? (The morning and evening LHR-JFK services?).

193 & 195 respectiveley

5) There were no less than FORTY SIX fuel pumps on Concorde. What was the breakdown for these? (Clue; don't forget the scavange pump ).

Pass


6) What was the only development airframe to have a TOTALLY unique shape?

101, G-AXDN


7) This one is particularly aimed at ChristiaanJ. What was the total number of gyros on the aircraft?

pass


8) How many wheel brakes?

8


9) What Mach number was automatic engine variable intake control enabled?

1.3


10) Above each bank of engine instruments were three lights, a blue, a green and an amber. What did they each signify?

Not sure here, best guess -green was part of the take-off moniter -red failure-blue reverse

11) At what airfied were the first BA crew base training details held?

Prestwick, shannon, and one in France


12) What LHR runways did Concorde use for landing and take-off? (Trick question, not as obvious as it might seem).

28L , 28R, 27L, 27R, 9L, 9R 10L 10R, 23

13) What operator had serious plans to operate Concorde from SNN to JFK in the early 1980's?

Fed-ex


14) What development aircraft did not exceed Mach 2 until fifteen months after her maiden flight?

214? G-BFKW
M2dude
15th Jan 2011, 10:59
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Post: 1100
A Journey Back In Time !!

OK, here is a photo that I took at Fairford in November 1976. I'd just had my very first Concorde flight on a brand new G-BOAD, and took this flight deck photo in the hangar later that afternoon (the doors are open hence the late afternoon Cotswold sky. The point of this rather poor (sorry guys, I was young for goodness sake) photo is to look at just how subtly different the 1976 flight deck WAS.



The first thing I know EXWOK and BELLEROPHON will (maybe) notice is that originally OAD had a 'normal colour' electroluminescent light plate on the visor indication panel. (If I remember rightly (it was a million years ago chaps) when this one 'stopped lighting' we could not get a replacement and had to rob 202 (G-BBDG) at Filton; this one being the same black development aircraft colour that OAD has to this day.
The OTHER first thing that you may notice is the Triple Temperature Indicator on the captains dash panel. (The first officer had his in in similar position). These got moved around (twice in the end) when TCAS was installed in the mid-90's. It was amazing just how much equipment got moved around over the years, in order to 'shoe-horn in' various bits of extra equimpent.
The cabin altimeter here fitted just above the #1 INS CDU also got moved (to the centre consul) when the FAA 'Branniff' modifications were embodied later in the 70's. It's spot got occupied by a standy altimeter mandated by the FAA but this was removed after Branniff ceased flying Concorde; the cabin altimeter returning to it's former home. The REALLY observant will notice that there is neither an Autoland Ca3/Cat2 identifier on the AFCS panel (glued on by BA at LHR) or the famous and precision built 'Reheat Capabilty Indicator' flip down plate fitted to the centre dash panel a few years later by BA.
Also not shown here, as they were buyer furnished equipment also fitted at on delivery LHR, are the two ADEUs (Automatic Data Entry Units, or INS Card readers). These were located immediatel aft of the CDU's and were used for bulk waypoint loading ('bulk' being 9, the most that the poor old Delco INU memory could handle). These were removed in the mid 90's when the Navigation Database was fitted to Concorde INUs, and bulk loading then was achieved by simply tapping in a 2 digit code. (Hardly the elegence of FMS, but still very elegent in comparison with the ADEU's, and worked superbly). A little note about these ADEU things; You inserted this rather large optically read paper data card into the thing and the motor would suck the unsuspecting card in. As often as not the ADEU would chew the card up and spit the remnants out, without reading any data, or not even bother spitting out the remnants at all. Removing these things FINALLY when the INUs were modified was absolute joy!!
ps. When G-BOAG (then G-BFKW) was delivered in 1980 it had neither any of the Branniff mods or ADEUs fitted. (Also the INS was not wired for DME updating). This meant that obviously she could not fly IAD-DFW with Branniff but also she could not do LHR-BAH either, because of the lack ADEUs. (You could not manually insert waypoints quick enough over the 'Med', or so the guys told me. So for the first few years good old FKW/OAG just used to plod between LHR and JFK. And plod she did, superbly. She never did get the ADEUs (not necessary thank goodness when the INUs got modified) but we wired in DME updating and so she could navigate around with the best of them.
My gosh I do prattle on, sorry guys.
Best regards

Dude

PS Welcome back Landlady, hope you've recovered from your fall XXXX

Last edited by M2dude; 15th Jan 2011 at 11:29 .
M2dude
23rd Apr 2011, 09:13
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Post: 1316
CliveL (And ChristiaanJ)
Quote:
Dude, can I join Christiaan in requesting more information on that '5000' series numbering; I have never come across it before.
Sure can Clive. These are the BA 5102 numbers, Air France 5101 numbers were corespondingly identical chronologically.: G-BOAC - 5102-01. G-BOAA - 5102-02. G-BOAB - 5102-03. G-BOAD - 5102-04. G-BOAE - 5102-05. Although G-BOAG (G-BFKW) and G-BOAF (G-BFKX) were originally Variant 192 (British Unsold) aircraft, these correspondingly became 5102-06 and 5102-07. I wonder if anyone here remembers G-BOAF doing her pre-delivery flying at Filton registered as G-N91AF? I remember when I was at Filton doing one of my Concorde type courses in 1980, and there was good old Foxy Lady with her 'Branniff' registration. She was re -re-registered to G-BOAF prior to delivery to BA.

Quote:
Also, I have asked the CAA surveyor who was most likely to have made that reskinning decision for more data. Perhaps he can remember the problem with the forward fuselage skins. Certainly when we were standing together inside 102 last week and talking about fuselage modifications for relifing the aircraft the problem of Component 30 was not mentioned!
The Component 30 skin thickness issue was not relevant for RELIFE 2 ; you and I know that the major 'skin' issue here was the centre fuselage crown area. The issue of Component 30 was a 201/202 issue only. (Assuming that the French had the need/desire/capability of adding another airframe to their fleet.
And sorry everyone about the \xa330 cost of converting 202 into an airliner, I meant (dumb ass that I am) \xa330 MILLION.

Best regards
Dude
gordonroxburgh
22nd Apr 2012, 07:45
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Post: 1594
Quote:
OAF was a standard BA machine, except that being younger it (like OAG) didn't have the 'crown area' mods done

OAF was indeed a true BA aircraft, it title was bought for \xa31000 and 10,000FF, but significant sums ( million+) were then spent to deliver it to the BA spec. BA did fund and purchase it as their 6th Concorde, albeit at a greatly reduced price.

OAG sort of fell into BA's use. They had "bought" it for under \xa3100,000k, with a must sell back clause , before OAF was delivered to give their services resilience while OAC whet back to Filton for repair. During its use it suffered contamination of its hyd systems, so was grounded, before this was repaired the Concrde programme all but shut down and BA held onto the aircraft fully registering it as OAG, initially it had been G-BFKW.

OAG flew for a short while but was eventually grounded, as I understand it mainly for spares recovery, but as it was a million miles aware spec with from the other BA ( cabin was even different) it was a easy choice to make.

When BA acquired all the spares and full access to G-BBDG a decision was made to bring OAG as close to BA spec as possible and be the first to have a new interior on the fleet. OAG was then then launch Concorde in the land our livery and a lot OAF was a standard BA machine, except that being younger it (like OAG) didn't have the 'crown area' mods done the air to air shots from this time are of it in 1985.


Crown area mods...were these not mandated and embodied fleet wide at the 12,000 major?