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Bellerophon 30th Oct 2010, 12:46 permalink Post: 642 |
Fuel Saving Landing
Requirements :
Not permitted with :
Notes 3-engine landings were permitted. For all landings the landing gear would be lowered earlier than normal to ensure the brakes were stone cold to start with, maximum reverse thrust would be used on landing, and braking modulated so as to use (nearly) all of the full length of the runway. Landing performance figures at 130,000 kgs were in the performance manual for most runways. Any runway for which this procedure had not been pre-authorised required some rather tedious calculations, using the generalised basic data and graphs found in the performance manual. If manual performance calculations were necessary, the F/E and I usually seemed to find that another problem that required our urgent and undivided attention had come up, and we would reluctantly be compelled to hand over all the manuals, charts and graphs for the F/O to perform the calculations! If the aircraft had an AFT ZFW CG (perhaps loaded with a lot of heavy bags in the rear hold), and given the specific fuel distribution requirements for a fuel saving landing, it was possible that the landing weight might have to be reduced below 130,000 kgs, in order to achieve a landing CG of 53.5%. After landing, record the actual landing weight in the Maintenance Log using code 2899XXOO, sign it, and then leg it swiftly, to avoid M2Dude and the boys, who somehow always managed to imply that you were responsible for anything that had gone wrong with their pride and joy since they last handed her over to you! Reasons The clue is in the name! A possible saving of roughly 5,200 gallons of fuel, nearly 19,000 kgs, which need not be jettisoned, thus reducing the time spent in the air before re-landing, fuel costs and pollution. Best Regards Bellerophon |
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M2dude 5th Nov 2010, 11:56 permalink Post: 663 |
I have to admit that some of the subsonic fuel burn figures for Concorde were truly eye watering, and without massive engine and airframe modifications there was precious little in service that could be done to improve things. Paradoxically improvements to the
supersonic
efficiency of the powerplant were easier to implement, and several modifications were implemented, tried or proposed to improve fuel burn:
Way back in the late 1970's we did a major modification to the intakes that increased capture area by 2.5% and gave us typically a 1.6% improvement in trans-Atlantic fuel burn, and although this was our biggest performance improvement modification, there were more: The famous elevon and rudder trailing edge extension modifications (that due to poor design, produced in later life the water ingress induced honeycomb failures) together with the re-profiled fin leading edge modification, I never saw the performance gains quantified (anyone have any ideas?). Can anyone here remember the riblet trial? In the mid 1990's Airbus supplied 'stick on' plastic riblets, applied to various areas on the under-side of the wing on G-BOAG. These riblets had very fine undulations moulded into the surface; the idea being that as the air flowed through and around the riblet patches, boundary layer turbulence, and hence induced drag would be reduced. Now, the performance gains (if any) were never quantified, mainly because the riblet patches either peeled off or the surface deteriorated with the continuous thermal cycle. (I was over in JFK when the aircraft first arrived after having the riblets fitted, and as the crew were trying to proudly show me these amazing aerodynamic devices, they were sadly embarassed, as several had dissapeared in the course of a single flight). There was one modification, proposed by Rolls Royce in the late 1990's that did have quite a lot of potential; this was to increase the engine N1 by around 1.5%. This would have had the effect of increasing engine mass flow and therefore reducing the drag inducing spill of supersonic air over the lower lip of the intake. Depending on the temperature, the performance gains were in the order of a 1.5% improvement in fuel burn at ISA Plus upper atmosphere temperatures ('normal' LHR-JFK) to none at all at significant ISA Minus temperatures (LHR -BGI). The modifacation had been trialed on G-BBDG before her retirement in the early eighties, and was proven in terms of performance enhancement and engine stability. In order to keep TET at the pre-modification level, there was a small increase in N2 commanded also. (The higher N1 required an increase in primary nozzle area, reducing TET). The main reason for the modification not being implemented was one of cost; The Ultra Electronics Engine Control Units were analog units, and the modification was a simple replacement of two resistors per unit. However because ultimate mass flow limitation was also controll by the digital AICU (built by British Aerospace Guided Weapons Division) the cost of getting a software update for this exremely 'mature' unit was found to be prohibitive. A certain 'brainy' SEO and myself were working on a modification to improve fuel burn on ISA minus sectors. The idea was to force the autopilot, in Max Cruise at low temperatures only , to fly the aircraft close to Mmo, rather than at Max Cruise speed of Mach 2 - 2.02; this would have given us gains of up to 1%, depending on the temperature. The basic electronics involved for the modification were relatively straightforward, but it was never pursued due to the complexity of dealing with temperature shears and the cost of certification. Dude Last edited by M2dude; 5th Nov 2010 at 15:49 . |
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NW1 6th Nov 2010, 17:19 permalink Post: 670 |
Concorde had a very advanced HUD fitted. It was a spring-loaded wire frame (a bue transparent plastic thing on 'OAG) which you could flip up in front of you to help judge the landing attitude. With final attitude about 11 degrees and secondary nozzles scraping the runway at (from memory) about 12.5 degrees attitude control was key.
Three-engined ferrys were approved. Went through it on the sim, and this is only from memory but you set full re-heated power on the symmetric pair, and the assymmetric engine at 75kts. "Power Set" was called slightly later than normal (130kts). Any re-heat failure before V1 = RTO. There were loads of complex additional issues to go through at planning (the 3-engine ferry manual wasn't the thickest on the fleet - but it was thick enough!) and I don't think I'd have been too keen on doing one (I was never asked, and I don't know of any Concorde having done it - more "seasoned" fleet members may know better!): I think it was a slighly more critical proposition even than doing it on a blunty, and most guys I know have reservations about it on their fleets too... |
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M2dude 7th Nov 2010, 01:34 permalink Post: 674 |
Oh darn it Feathers, if you insist (LOL).
First of all, what is rotating stall? All gas turbine engines are prone to this to some degree or another, the Olympus was particularly prone (so we discovered to our cost). What happens is that extremely LOW figures of N2, small cells of stalled air rotate around the anulus of the early stages of the HP compressor (at approximately half the rotational rpm), resulting in parts of the airflow becoming choked and highly distorted. This often results in the combustion process being disturbed to the extent that combustion instead of occuring in the combustion chamber, occurs in the turbine itself. This of course results in massive overheating of the turbine blades and stators (and is what is suspected occured in the #2 engine on G-BOAA in 1991. To prevent running in rotating stall, the Olympus automatic fuel start schedule would accelerate the engine quickly to around 67% N2 before dropping back to the normal idle figure of around 65% N2. (The stall clearance N2 figure was ambient temperature dependant, the higher the temperature the higher the N2 that was required and hence scheduled by the automatics). What had happened on G-BOAA was an engine starting/accelerating problem, where the N2 ran at a sub-idle of around 40% N2 for several minutes. This was enough for the malignant effects of rotating stall to take hold, and the resulting turbine blade failure over the Atlantic the following day. In all fairness to everyone involved, none of us, including Rolls Royce realised just how potentially serious this phenonomen was, and salutary lessons were learned by one and all. (The following year Air France had a similar failure; their first and last also). I flew out to Shannon on a BAC 1-11, that was sent to fly the Concorde passengers back to London. As I and my colleague were coming down the ventral door steps of the 1-11, a chirpy Aer Lingus engineer asks 'have you guys come to fix the broken engine?, there are bits of it lying in the jet pipe'. Now up to now, from the information we'd been given in London, we thought that we were going to be looking at either an intake or engine induced surge, a few systems checks and boroscope inspections and we'd all be on our way, so we naturally thought the Aer Lingus guy was joking. He was most certainly was not; as you looked into the jetpipe (through the secondary nozzle buckets) you could see a large quantity of metal debris, accompanied by a strong smell of burnt oil. I remember this day well, it was the day that the first Gulf war ended; how ironic. The aircraft departed on three engines, flown by a management crew late the following day, my colleague and I returned to London by Aer Lingus one day later. (No passengers whatsoever are permitted on ferry flights, even expendable ones like me). Dude |
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Landroger 7th Nov 2010, 11:58 permalink Post: 679 |
Rotating stall.
Sorry Dude, I'm behind on this again.
I must be in the hard of thinking class on this. Would you just confirm - or jump all over
- what I am visualising here please?
Due to some quite esoteric disturbance in the area where fuel first hits compressed air, the flame front either detaches from the nozzles or establishes some way downstream? As far, indeed, as the turbines with a very hot (too lean?) mixture that damages the blades? Is that anywhere on the right track? The closest analogy I can think off is with a plumbers blow torch, where the fuel pressure/temperature is disturbed while lighting it. The flame detaches from the burner and exists - usually briefly - up to an inch from where it ought to be, often with a very harsh, high pitched roar. I've seen it happen with my oxy/acetylene torch on light up as well, but only briefly and it usually goes out. Roger. |
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M2dude 7th Nov 2010, 21:59 permalink Post: 680 |
Landroger
Good to see you here again Roger, I'll try my best to give you my take on rotating stall. (I worked very closely with Rolls Royce in the Concorde days, and everything I know about the process is thanks to them). Turbine engine combustion is a precise and delicate affair, particularly during start, and too much or too little fuel can cause severe problems. With rotating stall, the rotating cells of stalled air. if they manage to take 'hold' can cyclically choke the flow into the latter compressor stages (it's the cyclic nature of the cells that is the real problem, hence the 'rotating' stall term). The cells as they 'hit' the compressor blades (the cells are rotating at half shaft speed in the opposite direction of shaft rotation) can cause blade vibration and can also cause minor surges within the engine. The combustion fire literally can burn in the turbine section, but any distortion to the combustion process will result in local overheating, due to poor air/fuel mixing etc. In some engine types, damage can be also be caused to the HP compressor blades (due to vibration) but with the Olympus the main danger was to the turbine blades and stators. It's difficult to relate to any common analogy for this lot I'm afraid Roger. Rotating stall was avoided in the Olympus by starting the engine with the primary nozzle driven wide open, and controlling two parameters; those being the opening rate of the fuel valve and the rate of rise of exhaust gas temperature. (During the start sequence, once ignition had occured the EGT rise was held to 6 degrees per second, right up until rotating stall clearance at 65% temperature corrected N2 ). So the engine accelerates without let or hinderance right through the danger zone, but was prevented from dipping below 65% temperature corrected N2, where the danger zone starts again. (Absolute minimal idle for the Olympus 593 was set at 61% N2). I sincerely hope this blurb helps Roger, if not then feel free to ask again or PM me. Regards Dude |
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Landroger 10th Nov 2010, 23:49 permalink Post: 703 |
SSBJ?
M2Dude wrote:
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The tough thing needed, the really clever thing that Concorde did and no other aeroplane, sorry, only one other aeroplane - our 'honorary Concorde' the SR71 - would be to design the engine /intake /nozzle configuration that would let our 'Tonkorde' supercruise at Mach two, while running on the smell of the stuff. Roger. |
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Mr.Vortex 17th Nov 2010, 03:44 permalink Post: 718 |
Hello all to all members and Concorde Expert,
I have been read this thread and it is so great. I'm enjoy reading it all day long!! I have some question that I'm wonder about the Concorde. 1. I've heard that Concorde use the primary nozzle to modulate the noise and the speed of the N1 compressor. How does it work? and does it help to reduce the noise a lot? 2.Another thing about Primary nozzle. If i recall it correctly, the primary nozzle can also use to control the Inlet Turbine temperature. Is that true? How is that work? 3.Finally, does some one have a schematic or the fuel vent system? That's all of it. I will transform in to a nerd man reading a Concorde book in the next couple days. Thanks for all of yours reply. |
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M2dude 18th Nov 2010, 00:32 permalink Post: 719 |
Mr Vortex
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The area of the primary nozzle Aj, was varied for 2 'primary' purposes : a) To act as a military type 'reheat' or 'afterburning' nozzle; opening up to control the rise in jet pipe pressure P7, as reheat is in operated. b) To match the INLET TOTAL TEMPERATURE RELATED (T1) speed of the LP compressor N1 to the HP compressor N2 against a series of schedules, ensuring easch spool is as close as safely possible to its respective surge boundary, (with a constant TET, see below) and therefore at peak efficiency. Now, in doing this a complex set of variables were in place. As the nozzle is opened there is a REDUCED pressure and temperature drop across the LP turbine. This has the effect of enabling a HIGHER N1,as less work is being done by the turbine. Also the change (in this case a decrease) in the temperature drop across the turbine will obviously affect the turbine entry temperature, TET. A closing down of the nozzle would obviously have the opposite effect, with a DECREASE in N1 and an INCREASE in TET. In practice at a given T1 there was always an ideal N1 versus N2 on the control schedule (known as the E Schedule), the TET staying more or less constant from TAKE-OFF to SUPERSONIC CRUISE!! As far as noise abatement went; when reheat was cancelled and power reduced after take-off, an E Schedule known as E Flyover was automatically invoked. This had the effect of driving the primary nozzle nearly wide open, reducing both the velocity of the jet efflux and in essence the noise below the aircraft. The real beauty of this primary nozzle system was that it really did not care if the engine was operating dry or with afterburning ('it' did not even know). P7 was controlled against a varying compressor outlet pressure, the variable being controlled by a needle valve operated by the electronic engine controller. (If this is unclear I can post a diagram here that shows this control in action).
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I hope this answers some of your queries Best Regards Dude |
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Landroger 18th Nov 2010, 01:59 permalink Post: 720 |
It is
still
difficult to grasp the fact that, with the one exception Christiaan has told us about, all of the control electronics in Concorde were
analogue.
Some of the little tweaks Dude has just alluded to in his reply about the nozzles and the relationship of compressor speeds, for example. Most of them would be relatively easy - relative is a huge word of course
- if they were microprocessor controlled locally and sending/ receiving status and demand data to a bank of central computers. But to do it with analogue signals and controllers is mind boggling.
How all these signals and rates were calibrated and stayed calibrated is a mystery. The earliest scanners I worked on - mid seventies - were largely digital even then, but they did have quite big chunks of analogue circuitry. Virtually every process had to be self calibrating, most of them at the start of every scan. Even then drift was often a problem and sometimes problems would arise where drift exceeded the authority of the self calibration to manage it. These pages of Concorde information are incredibly interesting, with more and more eyebrow raising revelations with each page. I still think that the nicest observation made was by Galaxy Flyer - an American, when many of his compatriots tend to the 'not invented here' school of appreciation.
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Roger. |
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Mr.Vortex 18th Nov 2010, 03:13 permalink Post: 721 |
Hi M2 Dude
Thanks very very much for your long reply and good explanation. - So once we select the Engine schedule to mode Hi or F/O the Prim nozzle will open wider causing the pressure at the Prim nozzle to drop and hence the higher flow of the exhaust through the LP turbine = Higher N1 RPM. Am I understand it correctly? - According to your reply, the E schedule that will provide the most thrust is the Low mode since the prim nozzle area will be the smallest among all of the other mode which mean the highest pressure and temperature. Am I understand it correctly? And if so why do BA [as far as I know] told the FE to use Hi mode? Because the higher thrust can be obtain with higher N1? - Also does the the Hi mode can deliver the higher N1 RPM, does that mean the Engine control unit must deliver the higher fuelflow rate in order to keep N2 run at the constant speed [higher N1 speed => higher pressure => more resistance => higher Fuelflow require to keep N2 run at constant speed] Thanks for all of your reply! Best Regards Vortex |
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M2dude 18th Nov 2010, 12:25 permalink Post: 724 |
Mr Vortex
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The use of E LOW above 220KIAS was not only strictly inhibited by the automatics, if you over-rode the automatics and 'hard selected' E LOW , the aircraft would fall out of the sky when reheat was cancelled at Mach 1.7. This was because the low N1/√θ scheduled by E LOW would now invoke an N2/√θ limit (The E3 Limiter in the diagram) and claw off fuel flow by the tonne. The most efficient schedule for supersonic cruise was E HI which again would be automatically selected. E-MID was automatically selected during afterburning operation, to minimise the chance of an N1 overspeed on cancellation of reheat. E-MID could also be selected by the E/O for noise abatement approach. E Flyover was as we discussed before used for take-off flyover noise abatement as well as subsonic cruise if desired. (If Mach 1 was exceeded with E Flyover still selected, a yellow NOZZLE light illuminated and E HI would be automatically selected. I sincerely hope that this blurb is not clear as mud, feel free to ask away.
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Regards Dude Last edited by M2dude; 18th Nov 2010 at 15:04 . Reason: I goofed.. (another sign of age) |
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M2dude 18th Nov 2010, 12:47 permalink Post: 725 |
Landroger
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Galaxy Flyer As always GF you make your point really well. As far as Concorde went, the very few American (Branniff) pilots who flew her thought she was totally amazing, and the American BA engineers at JFK and IAD absolutely adored the aeroplane. And back to your 'charriot', the C5 has been a staggeringly successful aeroplane in terms of US service. and is still thriving (big modernisation programme underway). Not bad for an aircraft that entered USAF service in 1969!!! Regards Dude |
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Mr.Vortex 19th Nov 2010, 15:00 permalink Post: 738 |
Thanks a lot M2Dude
So if we select E Low at M>1.7 the N2 will ovespeed and hence higher fuelflow. Am I understand it right? Also, what E mode provide the best config shape [lest sat suitable] that provide a con-di nozzle for maximize thrust. [Not open to wide that exhaust can't reach M1 at the throat of Prim nozzle]. And another quesrion here, the engine control unit use which parameter to control the thrsut. The EGT, or N2, or P7. Thanks for yours reply. Best Regards Vortex PS. thanks for your nice graph and fuel vent schematics too. |
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M2dude 19th Nov 2010, 22:00 permalink Post: 742 |
Mr Vortex
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Feathers McGraw
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Best regards Dude Last edited by M2dude; 20th Nov 2010 at 05:10 . |
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notfred 29th Nov 2010, 19:07 permalink Post: 813 |
Engines and touch-and-go
I found a reference (via Wikipedia) to 67 Olympus 593 built in total.
The Rolls-Royce SNECMA Olympus 593 Concorde Engine - the fascinating full story of the Olympus 593 Mk610 from concept to service I remember seeing a picture a few years ago of a Vulcan doing a touch-and-go at an airshow and rearranging the tarmac with the. With the mentions that have been made of the little clearance between the nozzles and the ground in landing config, did Concorde ever come close to doing something similar? Was careful consideration taken of the runway surface before doing a touch-and-go at a display? |
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howiehowie93 5th Dec 2010, 12:44 permalink Post: 837 |
why was the Olympus so suitable
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All these engines from other manufacturers have complicated systems to make them efficient: VIGV's (Variable Inlet Guide Vanes) VSV's (Variable Stator Vanes) Bleed Valves Multi Fuel Metering Valves & other valves to keep emissions under control. The Olympus - nowt ! Two Spools and a Fuel Valve thats your lot. nothing to go wrong and being an Aeroderivative all the ancillary equipment is either bolted on underneath or away from the engine outside the enclosure. The only thing I had trouble with was the burner bolts shearing off, 1/4"BSF, if never touched in a good few years ! Was it all still BSF on the 593? That was a Bristols thing - true RR designs are UNC (well Avons are anyway) oh ! I forgot about the Hot Shot; when I was ground running installed RB199's there was no jump in TBT/T7, you couldn't sense it fire either, the only feel was either the Reheat lighting off with a big roar or the engine going quiet as the Nozzle opened up until the MECU noticed it hadn't lit and closed it again sharpish. Good eh Regards H wie Last edited by howiehowie93; 5th Dec 2010 at 13:25 . Reason: Hot Shot paragraph added. Also SPELLING !! see me after school. |
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M2dude 8th Dec 2010, 18:05 permalink Post: 841 |
Landroger
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howiehowie93
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Tom355UK
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Jeepers Tom that is one hell of a question. Assuming there was a market for such a venture (personally not sure right now) I think you are looking at BILLIONS of $, and for this reason alone I think you'd find that a multi-national/continental effort would be required. There is little doubt that technology is not the major barrier here, but economics and political will. (Nice thought though, I do agree). As far as a powerplant goes, well the PW5000 is a really superb engine, although well down on the thrust requirement for an 'NG' SST. More likely I would have thought would be e development of the Olympus, there was/is still such an enormous amount of potential in this basic design. (But who knows, this is all pure speculation anyway). And have no fears about posting here Tom, most of us are quite happy to answer away (We've said before that there is no such thing as a stupid question; you are most welcome here ). DavvaP
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I am honoured to say that I was lucky enough to be onboard G-BOAF for that flight from LHR-BZZ and as far as I could tell, the liners had no impact whatsoever. One amusing part of the flight was when we deliberately allowed tank 3 to run dry and see just what the indicated fuel quantity was as #3 engine flamed out (we were subsonic at this point of course). The gauge slowly crept down (in order for the tank to to run dry, the tank 7 & 8 transfer pumps were switched off) and we all watched in eager anticipation/dread....... as the counters reached zero weeeeeee... the engine flamed out. I am being completely honest here, the engine wound down EXACTLY at ZERO indicated contents). Those 7 aircraft really did look magnificent I know, it was just sad as to the reason they were all lined up there. Mr.Vortex
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Best regards to all Dude |
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M2dude 11th Dec 2010, 22:17 permalink Post: 856 |
Them darn intakes
Hi Guys, quite a few little points here, so here's my angle(s):
Pedalz
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My friend EXWOK perfectly answered the intake hydraulics allocations.
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You might want to take a look at 'When Intakes Go Wrong Part 1: Concorde engine intake "Thrust" and Parts 2 & 3: Concorde engine intake "Thrust" Not to mention Part 3: dixi188
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ChristiaanJ
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Due to the lateness of the hour (and me being up at 4 ), that will have to do for now guys. Best regards to all Dude Last edited by M2dude; 12th Dec 2010 at 04:51 . Reason: Adding a bit and correcting another |
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M2dude 23rd Dec 2010, 09:21 permalink Post: 963 |
Mr Vortex
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Best Regards Dude Last edited by M2dude; 23rd Dec 2010 at 10:42 . Reason: I stil kant sprell |