Posts about: "EASA" [Posts: 16 Page: 1 of 1]

T28B
June 12, 2025, 21:44:00 GMT
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Post: 11899716
Originally Posted by THRILLSEEKER
I hate to say it but it looks to me like a dual engine failure or both engine master switches set to off after take-off.
Both situations are harrowing 😣
Your profile says this.
Current a/c Type A319/A320
How familiar are you with the Boeing 787 flight deck and its controls?

A link to the report Zoot0 referred to:
https://ad.easa.europa.eu/blob/AIR-2..._AIR-22-09R1_1

Excerpt in the spoiler
Spoiler
 


{there is more, this is just a taste, see the whole report for details}.

Would any of our 787 qualified pilots care to comment on this as it relates, or doesn't relate, to the aircraft's brief flight shown on the CCTV video?

Subjects CCTV  Dual Engine Failure  Engine Failure (All)  TOGA

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Seamless
June 19, 2025, 10:30:00 GMT
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Post: 11905864
Originally Posted by Nick H.
The 787 fuel controls do have guards on each side but they're hard to see in the photo I posted. Here's a better angle:
Has this been discussed already?

https://ad.easa.europa.eu/blob/NM-18...SIB_NM-18-33_1

The FAA recommends that all owners and operators of the affected airplanes incorporate the following actions at the earliest opportunity: 1) Inspect the locking feature of the fuel control switch to ensure its engagement. While the airplane is on the ground, check whether the fuel control switch can be moved between the two positions without lifting up the switch. If the switch can be moved without lifting it up, the locking feature has been disengaged and the switch should be replaced at the earliest opportunity.

Last edited by Senior Pilot; 19th June 2025 at 12:13 . Reason: Image

Subjects FAA  Switch Guards

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DTA
June 19, 2025, 11:13:00 GMT
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Post: 11905888
Originally Posted by Seamless
Has this been discussed already?

https://ad.easa.europa.eu/blob/NM-18...SIB_NM-18-33_1


​​​​​​​
Gated switches can fail such that the locking function no longer works. That failure can be the result of physical damage or wear so that the knob is stuck in the pulled position. It would not be obvious if you did not look closely. There are two switches of course and it would be disappointing if they were both in that state.

Subjects: None

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skwdenyer
June 19, 2025, 17:12:00 GMT
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Post: 11906161
Originally Posted by StudentInDebt
this isn\x92t the type of switch fitted to the 787 as a fuel control switch, totally irrelevant but has generated yet more nonsense. The switches are spring loaded (or so it feels) in addition to having a massive block to prevent inadvertent operation in either direction. Anyone suggesting they could be accidentally \x93knocked off\x94 is so clueless about their operation it\x92s actually painful to rebut
The type of switch being discussed is the specific type reported as being liable to problems. The SAIB is here https://ad.easa.europa.eu/blob/NM-18...SIB_NM-18-33_1 and specifies a part number for the B788 as 4TL837-3D

That's a TL series switch with 4 poles (the "4" in "4TL"), a "type D" lock (meaning locked out of centre position per the Honeywell data sheet - the "D" in "3D." This is a photo of one:


You can find the manufacturer's datasheet here: https://octopart.com/datasheet/4tl83...ywell-25749542

Problems with critical switches aren't new on 787-8s. For instance, in addition to the SAIB above, there's this AD: https://www.federalregister.gov/docu...pany-airplanes

Looking at the photo above, it isn't just wear that's potentially an issue, but foreign object impingement. There don't appear to be gaitors fitted to these switches in the 788, so the locking mechanisms are potentially susceptible to a build-up of material if not kept clean. There are a range of other failure modes possible, whilst the SAIB specifically describes found-in-the-field problems with these switches.

Yes, they're chunky, and very positive when new. That doesn't mean they shouldn't be discussed.

Subjects Air Worthiness Directives  Honeywell  Special Airworthiness Information Bulletin

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Captain Fishy
June 19, 2025, 21:52:00 GMT
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Post: 11906364
Originally Posted by skwdenyer
The type of switch being discussed is the specific type reported as being liable to problems. The SAIB is here https://ad.easa.europa.eu/blob/NM-18...SIB_NM-18-33_1 and specifies a part number for the B788 as 4TL837-3D

That's a TL series switch with 4 poles (the "4" in "4TL"), a "type D" lock (meaning locked out of centre position per the Honeywell data sheet - the "D" in "3D." This is a photo of one:


You can find the manufacturer's datasheet here: https://octopart.com/datasheet/4tl83...ywell-25749542

Problems with critical switches aren't new on 787-8s. For instance, in addition to the SAIB above, there's this AD: https://www.federalregister.gov/docu...pany-airplanes

Looking at the photo above, it isn't just wear that's potentially an issue, but foreign object impingement. There don't appear to be gaitors fitted to these switches in the 788, so the locking mechanisms are potentially susceptible to a build-up of material if not kept clean. There are a range of other failure modes possible, whilst the SAIB specifically describes found-in-the-field problems with these switches.

Yes, they're chunky, and very positive when new. That doesn't mean they shouldn't be discussed.
This switch thing is a nothing burger. If you\x92ve ever operated these switches you\x92d know how they feel. They require a very distinct pull and are most definitely either on or off. There is no impossibly balanced in between position.

Subjects Air Worthiness Directives  Honeywell  Special Airworthiness Information Bulletin

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13 others
July 11, 2025, 23:17:00 GMT
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Post: 11919895
Originally Posted by EXDAC
Does anyone have a link to Special Airworthiness Information Bulletin (SAIB) No. NM-18-33. I did not find it in a quick search.
https://ad.easa.europa.eu/blob/NM-18...SIB_NM-18-33_1
Background
The Boeing Company (Boeing) received reports from operators of Model 737 airplanes that the fuel control switches were installed with the locking feature disengaged. The fuel control switches (or engine start switches) are installed on the control stand in the flight deck and used by the pilot to supply or cutoff fuel to the engines. The fuel control switch has a locking feature to prevent inadvertent operation that could result in unintended switch movement between the fuel supply and fuel cutoff positions. In order to move the switch from one position to the other under the condition where the locking feature is engaged, it is necessary for the pilot to lift the switch up while transitioning the switch position. If the locking feature is disengaged, the switch can be moved between the two positions without lifting the switch during transition, and the switch would be exposed to the potential of inadvertent operation. Inadvertent operation of the switch could result in an unintended consequence, such as an in-flight engine shutdown.

...The table below identifies the affected airplane models and related part numbers (P/Ns) of the fuel control switch, which is manufactured by Honeywell.
...787-8, -9, and -10

Last edited by 13 others; 12th July 2025 at 02:40 . Reason: Bold emphasis mine, fixed link

Subjects Engine Failure (All)  Engine Shutdown  Fuel (All)  Fuel Cutoff  Fuel Cutoff Switches  Honeywell  SAIB NM-18-33  Special Airworthiness Information Bulletin

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13 others
July 12, 2025, 02:55:00 GMT
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Post: 11920088
Originally Posted by Loose rivets
I'm bewildered by the descriptions of the toggle switches. 'Lifting' is not the terminology I've lived with. The knob is pulled out so that the detents in the inner end of the knob can move over the sharp ridges on the switch body. A minor point, but what is not so minor is the inference that these detents and ridges are a safety design that is sometimes not installed. Surely, they must be talking about some further mechanism, or am I in the twilight zone? I cannot believe there's an aircraft with simple smooth action between off and on, an over-centre toggle . . . that will stop the engines!
The Service Bulletin (link below) referenced on page 6 of the preliminary report describes just that...fuel control switches without detents or what the bulletin describes as a "locking feature" that can be "disengaged" and still allow the switch to function. It's somewhat of a glaring omission that the report did not state the status (detent or not) of the switches on this aircraft. Presumably if no-detent switches were found then an emergency AD would already have been issued.

https://ad.easa.europa.eu/blob/NM-18...SIB_NM-18-33_1

Last edited by 13 others; 12th July 2025 at 03:46 . Reason: spelling

Subjects Air Worthiness Directives  Fuel (All)  Fuel Cutoff Switches  Fuel Cutoff Switches (detent)  Preliminary Report

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LTC8K6
July 12, 2025, 03:02:00 GMT
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Post: 11920092
Originally Posted by 13 others
The Service Bulletin (link below) referenced on page 6 of the preliminary report describes just that...fuel control switches without detents or what the bulletin describes as a "locking feature" that can be "disengaged" and still allow the switch to function. It's somewhat of a glaring omission that the report did not state the status (detent or not) of the switches on this aircraft. Presumably if no-detend switches were found then an emergency AD would already have been issued.

https://ad.easa.europa.eu/blob/NM-18...SIB_NM-18-33_1
Wouldn't they already know if the detents were missing in this case? They recovered the switches and told us what position they were in at impact.

Subjects Air Worthiness Directives  Fuel (All)  Fuel Cutoff Switches  Fuel Cutoff Switches (detent)  Preliminary Report

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JPI33600
July 12, 2025, 10:33:00 GMT
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Post: 11920418
Well, speaking of fuel-cut switches, I read NM-18-33 SAIB with attention, and as a not-that-fluent english speaker, I stumbled on this sentence (my bold):

If the locking feature is disengaged , the switch can be moved between the two positions without lifting the switch during transition, and the switch would be exposed to the potential of inadvertent operation.
I could hardly figure what the "disengaged" word meant in this context, so I did a Google search for the switch part numbers (especially "766AT614-3D") to figure the difference between them, and a page from this chinese web site was part of the results.

And while I was painfully crawling the thread, I noticed the following picture about an "undesirable condition":
Incorrect tab lock position on fuel cut-off switch
Incorrect lock tab position on fuel cut-off switch

If this incorrect mounting is actually possible, it would possibly remain unnoticed from the pilots (normal "pull-up then move" action is unaffected), but it would cancel the protective function of the so-called "locking tab", and even limit the travel of the switch handle in both directions, making it more vulnerable to an undesired change of state.

The photos above seem convincing enough, but I'd be very grateful for an informed opinion on this assembly mistake. Even if this is possible, the probability of both switches being unexpectedly snapped seems very remote to say the least, but not as remote as previously estimated.








Subjects Fuel (All)  Fuel Cutoff  Fuel Cutoff Switches  SAIB NM-18-33  Special Airworthiness Information Bulletin

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DTA
July 12, 2025, 11:26:00 GMT
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Post: 11920464
Originally Posted by JPI33600
Well, speaking of fuel-cut switches, I read NM-18-33 SAIB with attention, and as a not-that-fluent english speaker, I stumbled on this sentence (my bold):



I could hardly figure what the "disengaged" word meant in this context, so I did a Google search for the switch part numbers (especially "766AT614-3D") to figure the difference between them, and a page from this chinese web site was part of the results.

And while I was painfully crawling the thread, I noticed the following picture about an "undesirable condition":
Incorrect tab lock position on fuel cut-off switch
Incorrect lock tab position on fuel cut-off switch

If this incorrect mounting is actually possible, it would possibly remain unnoticed from the pilots (normal "pull-up then move" action is unaffected), but it would cancel the protective function of the so-called "locking tab", and even limit the travel of the switch handle in both directions, making it more vulnerable to an undesired change of state.

The photos above seem convincing enough, but I'd be very grateful for an informed opinion on this assembly mistake. Even if this is possible, the probability of both switches being unexpectedly snapped seems very remote to say the least, but not as remote as previously estimated.
NM-18-33 SAIB left me wondering the same thing. It give a procedure for detecting the defect but omits to explain the cause. I was thinking that the wrong switches had been supplied/fitted. Assuming the image from the Chinese web site is correct, it is disappointing that the actuator can get into that state. I did not see anything that said whether that was how the switch arrived from Honeywell or if there was a defect that allowed the actuator to turn.

One other useful thing from that web site is a partial schematic which shows the connection of the 4 poles in the switch. I believe this is from a 737NG but it should be the same idea.



Subjects Fuel (All)  Fuel Cutoff  Fuel Cutoff Switches  Honeywell  SAIB NM-18-33  Special Airworthiness Information Bulletin

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Contact Approach
July 12, 2025, 11:43:00 GMT
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Post: 11920472
Originally Posted by DTA
NM-18-33 SAIB left me wondering the same thing. It give a procedure for detecting the defect but omits to explain the cause. I was thinking that the wrong switches had been supplied/fitted. Assuming the image from the Chinese web site is correct, it is disappointing that the actuator can get into that state. I did not see anything that said whether that was how the switch arrived from Honeywell or if there was a defect that allowed the actuator to turn.

One other useful thing from that web site is a partial schematic which shows the connection of the 4 poles in the switch. I believe this is from a 737NG but it should be the same idea.

Why are you wasting your own time?

If any of that were true why would it happen after Vr and why would one pilot ask: \x93why did you go to cutoff\x94. That is an observed deliberate action. Cmon folks enough with the nonsense!

Why are people shying around the truth!?

Subjects Honeywell  SAIB NM-18-33  Special Airworthiness Information Bulletin

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RomeoTangoFoxtrotMike
July 12, 2025, 21:04:00 GMT
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Post: 11920795
See here
Originally Posted by DTA
NM-18-33 SAIB left me wondering the same thing. It give a procedure for detecting the defect but omits to explain the cause. I was thinking that the wrong switches had been supplied/fitted. Assuming the image from the Chinese web site is correct, it is disappointing that the actuator can get into that state. I did not see anything that said whether that was how the switch arrived from Honeywell or if there was a defect that allowed the actuator to turn.



One other useful thing from that web site is a partial schematic which shows the connection of the 4 poles in the switch. I believe this is from a 737NG but it should be the same idea.



b79edb16af_5b3bb7a57d07fbf3c85529ab3f52308b609d82a3.png.webp

Last edited by RomeoTangoFoxtrotMike; 12th July 2025 at 21:28 .

Subjects Honeywell  SAIB NM-18-33  Special Airworthiness Information Bulletin

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GroundedSpanner
July 13, 2025, 22:34:00 GMT
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Post: 11921685
SAIB NM-18-33 Interpretation

Reading SAIB NM-18-33
My Interpretation/reading:
Some 737 Operators reported incorrect/broken locking features on cutoff switches - PN 766AT613-3D
If you have PN 766AT61 3 -3D installed - Replace it with 766AT61 4 -3D, which includes an improved locking feature.
The other Aircraft listed - have switches with similar design. In the case of the B787, switch PN 4TL837-3D. Check those AC to ensure locking is OK, and if you do happen to find something odd, let us (the FAA) know.
No-one, has ever found anything wrong with any of those other switches, or there would be AD's.
Thus there is not a problem with 787 Fuel Switch locking features.

Subjects FAA  Fuel (All)  Fuel Cutoff Switches  SAIB NM-18-33  Special Airworthiness Information Bulletin

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Ant T
July 16, 2025, 19:23:00 GMT
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Post: 11923905
Originally Posted by GarageYears
And just to be clear the switch fitted to the 787 is NOT that same part as used on the 737. It is a newer design that is visually similar, but CANNOT be installed 'incorrectly'
The SAIB from the FAA literally states the opposite to what you are stating.

Boeing informed the FAA that the fuel control switch design, including the locking feature , is similar

on various Boeing airplane models. The table below identifies the affected airplane models and

related part numbers (P/Ns) of the fuel control switch
It goes on to list models including 787-8, -9 and -10

https://ad.easa.europa.eu/blob/NM-18...SIB_NM-18-33_1

Last edited by Ant T; 16th July 2025 at 19:36 .

Subjects FAA  Special Airworthiness Information Bulletin

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nrunning24
July 16, 2025, 19:31:00 GMT
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Post: 11923916
Originally Posted by Ant T
The SAIB from Boeing literally states the opposite to what you are stating.



It goes on to list models including 787-8, -9 and -10

https://ad.easa.europa.eu/blob/NM-18...SIB_NM-18-33_1
You both are wrong. It was a 737 part that was found to be defective but was "similar" to the parts on other airplane models. There isn't a impossibility that a 787 has one (hence why its included), but there is also no documented cases of the 787 having a faulty switch.

Subjects Special Airworthiness Information Bulletin

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GarageYears
July 16, 2025, 19:39:00 GMT
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Post: 11923921
Originally Posted by Ant T
The SAIB from the FAA literally states the opposite to what you are stating.



It goes on to list models including 787-8, -9 and -10

https://ad.easa.europa.eu/blob/NM-18...SIB_NM-18-33_1
There were no \x93flaws\x94 in the switches themselves. The original SAIB came about because some switches on 737s were found to be installed incorrectly. When the switches were installed incorrectly they would not hold in the RUN position and would immediately snap back into CUTOFF. The failure mode was obvious and would be immediately recognized that the installation was incorrect.

These same switches are used on about 7,000 aircraft. A new part (766AT614-3D) with a new locking mechanism that could not be installed incorrectly was made for the 737.

The 787 uses an entirely different part number (4TL837‑3D). 1,200 787s with 30 million flight hours and 5 million departures. Not one instance of one, let alone two switches not working as designed.

- GY

Subjects FAA  RUN/CUTOFF  Special Airworthiness Information Bulletin

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