Posts about: "Fuel Burn" [Posts: 54 Page: 2 of 3]ΒΆ

M2dude
October 22, 2010, 09:26:00 GMT
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Post: 6010620
Devil Ze Concorde Quiz Mk 2 (Or is it Mach 2?).... Ze Answers

OK guys, here are the answers. If you disagree about any of them then fire away, the old memory certainly 'aint perfect.
1) How many Concorde airframes were built?
As many of you have guessed, there were 22: The 14 production airframes, the 2 production series development aircraft (201 & 202), the 2 pre-production airframes (101 & 102) and the 2 prototypes 001 & 002. PLUS, the major fatigue test specimen at the RAE Farnborough and the static test specimen at CEAT in Toulouse. The CEAT tests actually tested the wing to destruction; I seem to remember it was something like a 200% overload before the wing failed at the root. And great but rather sad pictures VOLUME , never seen these before.
2) As far as the British constructed aircraft went, name the destinations that were served?. Regular flight numbers only, excludes charters etc.
OK, from MY memory , we have: London LHR (duhhh!!), Bahrein BAH, Singapore SIN, New York JFK, Washington IAD, Dallas DFW, Miami MIA, Toronto YYZ, Barbados BGI, and Riyadh RUH. As well as charters being ommited, so are some of the special 'surprise' shuttle appearances that Concorde would make, substituting a subsonic to and from destinations such as Manchester and Edinburgh.
3) What was the departure time for the ORIGINAL morning LHR-JFK Concorde services? (Not called the BA001 then either).
11:15
4) Further to question 3 above, what WERE the original flight numbers for the BA001 and BA003? (The morning and evening LHR-JFK services?).
The BA193 and BA 195.
5) There were no less than FORTY SIX fuel pumps on Concorde. What was the breakdown for these? (Clue; don't forget the scavenge pump ).
OK, there were 12 engine feed pumps (3 per engine) 8 main transfer tank pumps (2 each for the transfer tanks 5, 6, 7 & 8), 4 'A' tank pumps (2 each for 5A & 7A), 8 trim-transfer tank pumps (2 electric pumps each for tanks 9, 10 & 11 PLUS 2 hydraulically driven pumps for tank 9), 4 electric engine start pumps (there was a single electric start pump per engine that delivered fuel to it's own dedicated start atomiser in the combustion chamber. The pump automatically ran when the engine HP valve was set to OPEN and would continue running for 30 seconds after the DEBOW switch was returned to the 'normal' position), 4 engine first stage pumps (a single mechanically driven pump per engine), 4 second stage pumps (a single pneumatically driven pump, sometimes termed 'the turbopump, per engine. This would cut out at around 20,000'), our scavenge tank pump (triggered automatically when there was 7 US gallons in the tank; pumping it back into tank 2. This pump was identical to an 'A' tank transfer pump), and FINALLY, a single de-air pump for tank 10. The pump would drive the fuel through a mesh, removing air bubbles from the fuel. Tank 11 used the L/H trim pump for de-air (similar principle)and would be switched on during take-off. This is why the tank 5 trim inlet valve being set to over-ride OPEN would result in the tank being highly pressurised in the case of the Gonesse disaster; the pump would obviously pressurise the L/H trim gallery and any tank on that side with an open inlet valve!!!
6) What was the only development airframe to have a TOTALLY unique shape?
G-AXDN, aircraft 101. (A production wing, fuselage, droop nose and intakes, but with the short tail section and secondary nozzles of the prototypes.
7) This one is particularly aimed at ChristiaanJ. What was the total number of gyros on the aircraft?
Ready ChristiaanJ? There were 18....Yes, the single SFENA standby horizon, 9 INS gyros (one per X,Y and Z platform in each of the 3 INUs), 8 autostab' rate gyros (one per axis for each of the 2 autostab' computers PLUS a monitor gyro for the pitch axis). The radar by the way used attitude signals from the INS.
8) How many wheel brakes?
9. One per main wheel plus the single 'in flight braking' nose wheel brake.
9) What Mach number was automatic engine variable intake control enabled?
Mach 0.7!!! Between this and Mach 1.26 the intake surfaces were positioned as a function of engine N1 if the engine was shut down for any reason. (Otherwise of course the intake surfaces were fully up). You needed a sub idle N1 of 57% and below for all this to happen, and it was to assist relight performance and reduce buffet. Between Mach 1.26 and 1.32 the ramps were driven down slightly to about 5%, full supersonic scheduling itself commencing at Mach 1.32.
10) Above each bank of engine instruments were three lights, a blue, a green and an amber. What did they each signify?
Already brilliantly answered by Brit312 (as well as the FSLabs diagram). Yep, Geen GO, T/O monitor armed, fuel flow and P7 at or above datum, A/C on ground, reverse not selected and CON light not on. Amber CON (Reheat selected and not detected, N1 OK or reverse selected and primary nozzle (Aj) not at minimum. Blue REV; steady buckets at reverse, flashing buckets in transit.
11) At what airfield were the first BA crew base training details held?
Fairford, followed by Brize Norton, and then a host of airfields from Prestwick and Shannon to Chateauroux.
12) What LHR runways did Concorde use for landing and take-off? (Trick question, not as obvious as it might seem).
OK, probably no surprises now:
Landing - 27L & R, 9L & R (prior to LHR mag' deviation update were 28L & R & 10L & R) together with 23/05.
Take off - 27L (28L), 9R (10R) and 9L. (10L never happened as take offs on this runway only occurred in 2003).
13) What operator had serious plans to operate Concorde from SNN to JFK in the early 1980's?
It was FedEx, they planned to operate two stripped out aircraft, leased from BA, between Shannon and JFK as high value parcel carriers. The idea was that parcels would be flown in from all over Europe by small FedEx feeder aircraft and the parcels transferred to Concorde which would then speed on to JFK in around 2 1/2 hours. It never happened because of a combination of economics appraisal by FedEx and BA deciding that it could would not release the aircraft anyway.
14) What development aircraft did not exceed Mach 2 until fifteen months after her maiden flight?
A/C 101, G-AXDN first flew on 17th December 1971 with FIXED INTAKES!! (101 was going to be the launch vehicle for the new digital intake control system, but the 'boxes' were still being designed). This placed an operating limit of Mach 1.5 on the aircraft, limiting her ability with such a restricted flight envelope. She returned to Filton in late 1972 for installation of the system, as well as the new Olympus 593-602 engine. (The engine, very similar to the production Mk 610 version, used a quite revolutionary annular combustion chamber, and eliminated at a stroke the thick smoke exhaust that had up to then been Concorde's unwanted visual signiture). The aircraft flew more or less smokeless on 15 March 1973, achieving Mach 2 soon afterwards. As ChristiaanJ pointed out, the British prototype 002 had a similar gap, actually significantly higher, of 19 months. (The French aircraft 001 had an even longer gap of some 20 months).

I hope you guys had fun with this one, regards to all

Dude

Last edited by M2dude; 22nd October 2010 at 11:21 . Reason: oops, misssed out question 2

Subjects Afterburner/Re-heat  Air France 4590  Auto-stabilisation  Barbados  Braking  British Airways  Brize Norton  Fairford  Fatigue  Filton  Flight Envelope  Fuel Burn  Fuel Pumps  G-AXDN  INS (Inertial Navigation System)  Intakes  JFK  LHR  LHR Operations  LHR-JFK Route  Landing Gear  N1 (revolutions)  Nozzles  Quiz  RAE Farnborough  Relight  Shannon  Thrust Reversers  Toulouse  Trim

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M2dude
October 24, 2010, 22:18:00 GMT
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Post: 6015446
Talking Concorde Reheat

Consider it done Feathers.
As promised, here are a few diagrams of the Concorde reheat (afterburner, for our American friends) system. The ORIGINAL design was done by SNECMA, but due to them getting into all sorts of trouble with the fuel injection system and flame stabilisation, Rolls Royce baled them out, and it became a Rolls Royce/SNECMA design. (The core engine was a 100% Rolls design, with no French input whatsoever. However some engine sub-assembles were manufactured by SNECMA).
The basic way the afterburner worked was by spraying the fuel FORWARDS intially at high pressure, against the jet stram about one inch, until it hit the anvil. . As the fuel strikes the anvil it is blown back by the jet stram and atomises, passing over the of the spray ring and the over the flame holder. The ignition operated by passing 15KV across a dual cylindrical tube, the resulting arc was 'swirlied' into the fuel stream by blowing engine 5th stage HP compressor air into the tube (there were 7 stages in all).
The key to successful ignition was a healthy spark, a good supply of air to the ignitor and accurate scheduling of fuel flow. (This was scheduled against dry engine flow as a funtion of total temperature). The other important factor (as with any afterburner) was correct and rapid operation of the exhaust nozzle. Fortunately, Concorde used it's primary nozzle for control of engine N1 anyway, so adapting this to operate as an afterburning nozzle also was a relative walk in the park, and it operated superbly.
During the light up phase of 3.5 seconds, the fuel ratio is a fixed 0.45 (ie. reheat fuel is 45% of dry fuel). After the light up phase the full scheduling commenced. As far as the FLIGHT RATING figures go (not take-off) the ratios were 0.6 at a TAT of 54 deg's C, falling linearly to 0.3 at 107 deg's C and above. (Remember that Concorde used afterburning really sparingly, just for take-off and then transonic acceleration; cut off at Mach 1.7 altogether.

Dude

Subjects Afterburner/Re-heat  Fuel Burn  HP Compressor  Ignitors  N1 (revolutions)  Nozzles  Rolls Royce  TAT (Total Air Temperature)  Transonic Acceleration

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EXWOK
November 03, 2010, 04:28:00 GMT
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Post: 6035000
Fuel: Conc vs 737

For those who wanted to know what the difference in fuel burn between a 737 and Concorde LHR-MAN........I don't know! (Never had the pleasure of flying the 737).

My best guess - at least 200% more. Probably higher.

A comparison:

Typical Concorde taxying fuel burn: 6500kgs/hr

Typical 777-200 cruising fuel burn: 6500kgs/hr

Of course, as we've already discussed earlier, the magic thing about Concorde was that once you'd got to Mach2 its efficiency was outrageously good - better miles per gallon than a 747. An option not available, however, between LHR and MAN.

Edited to add: a slow taxy out at LHR would almost definitely consume more fuel than the 737 would burn for the sector.







Subjects Boeing 747  Fuel Burn  LHR

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M2dude
November 05, 2010, 11:56:00 GMT
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Post: 6040606
I have to admit that some of the subsonic fuel burn figures for Concorde were truly eye watering, and without massive engine and airframe modifications there was precious little in service that could be done to improve things. Paradoxically improvements to the supersonic efficiency of the powerplant were easier to implement, and several modifications were implemented, tried or proposed to improve fuel burn:
Way back in the late 1970's we did a major modification to the intakes that increased capture area by 2.5% and gave us typically a 1.6% improvement in trans-Atlantic fuel burn, and although this was our biggest performance improvement modification, there were more:
The famous elevon and rudder trailing edge extension modifications (that due to poor design, produced in later life the water ingress induced honeycomb failures) together with the re-profiled fin leading edge modification, I never saw the performance gains quantified (anyone have any ideas?).
Can anyone here remember the riblet trial? In the mid 1990's Airbus supplied 'stick on' plastic riblets, applied to various areas on the under-side of the wing on G-BOAG. These riblets had very fine undulations moulded into the surface; the idea being that as the air flowed through and around the riblet patches, boundary layer turbulence, and hence induced drag would be reduced. Now, the performance gains (if any) were never quantified, mainly because the riblet patches either peeled off or the surface deteriorated with the continuous thermal cycle. (I was over in JFK when the aircraft first arrived after having the riblets fitted, and as the crew were trying to proudly show me these amazing aerodynamic devices, they were sadly embarassed, as several had dissapeared in the course of a single flight).
There was one modification, proposed by Rolls Royce in the late 1990's that did have quite a lot of potential; this was to increase the engine N1 by around 1.5%. This would have had the effect of increasing engine mass flow and therefore reducing the drag inducing spill of supersonic air over the lower lip of the intake. Depending on the temperature, the performance gains were in the order of a 1.5% improvement in fuel burn at ISA Plus upper atmosphere temperatures ('normal' LHR-JFK) to none at all at significant ISA Minus temperatures (LHR -BGI). The modifacation had been trialed on G-BBDG before her retirement in the early eighties, and was proven in terms of performance enhancement and engine stability. In order to keep TET at the pre-modification level, there was a small increase in N2 commanded also. (The higher N1 required an increase in primary nozzle area, reducing TET). The main reason for the modification not being implemented was one of cost; The Ultra Electronics Engine Control Units were analog units, and the modification was a simple replacement of two resistors per unit. However because ultimate mass flow limitation was also controll by the digital AICU (built by British Aerospace Guided Weapons Division) the cost of getting a software update for this exremely 'mature' unit was found to be prohibitive.
A certain 'brainy' SEO and myself were working on a modification to improve fuel burn on ISA minus sectors. The idea was to force the autopilot, in Max Cruise at low temperatures only , to fly the aircraft close to Mmo, rather than at Max Cruise speed of Mach 2 - 2.02; this would have given us gains of up to 1%, depending on the temperature. The basic electronics involved for the modification were relatively straightforward, but it was never pursued due to the complexity of dealing with temperature shears and the cost of certification.

Dude

Last edited by M2dude; 5th November 2010 at 15:49 .

Subjects AICU (Air Intake Control Computer)  Airbus  Auto-pilot  Elevons  Fuel Burn  G-BBDG  G-BOAG  Intakes  JFK  LHR  LHR-JFK Route  Mmo  N1 (revolutions)  Nozzles  Rolls Royce  Rudder  Temperature Shear

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M2dude
November 18, 2010, 12:25:00 GMT
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Post: 6069344
Mr Vortex
- So once we select the Engine schedule to mode Hi or F/O the Prim nozzle will open wider causing the pressure at the Prim nozzle to drop and hence the higher flow of the exhaust through the LP turbine = Higher N1 RPM. Am I understand it correctly?
More or less you are correct yes, but remember that schedule selection was more or less automatic. ( E Flyover was armed prior to take-off, and E-MID during approach by the E/O, otherwise it was more or less a 'hands off' afair).
According to your reply, the E schedule that will provide the most thrust is the Low mode since the prim nozzle area will be the smallest among all of the other mode which mean the highest pressure and temperature. Am I understand it correctly? And if so why do BA [as far as I know] told the FE to use Hi mode? Because the higher thrust can be obtain with higher N1?
Oooo no, we are way adrift here I'm afraid. I'm trying not to get too 'heavy' with this explanation, and I've enclosed below the Rolls-Royce E Shedule diagram to try and help clarify everything. (I've edited out the exact equation figures in deference to Rolls-Royce). Where N1/√θ and N2/√θ is quoted, the term ' θ ' related to T1 in degrees K/288 . (288 deg's K being 15 deg's C). The hotter things are the higher the spool speed scheduled is, and visa-versa for lower temperatures. Only at a T1 of 15 deg's. C (Standard day temperature) does N/√θ equate to N. (But remamber that T1 is TOTAL temperature, that varies with Mach Number).
The use of E LOW above 220KIAS was not only strictly inhibited by the automatics, if you over-rode the automatics and 'hard selected' E LOW , the aircraft would fall out of the sky when reheat was cancelled at Mach 1.7. This was because the low N1/√θ scheduled by E LOW would now invoke an N2/√θ limit (The E3 Limiter in the diagram) and claw off fuel flow by the tonne.
The most efficient schedule for supersonic cruise was E HI which again would be automatically selected.
E-MID was automatically selected during afterburning operation, to minimise the chance of an N1 overspeed on cancellation of reheat. E-MID could also be selected by the E/O for noise abatement approach.
E Flyover was as we discussed before used for take-off flyover noise abatement as well as subsonic cruise if desired. (If Mach 1 was exceeded with E Flyover still selected, a yellow NOZZLE light illuminated and E HI would be automatically selected.
I sincerely hope that this blurb is not clear as mud, feel free to ask away.
- Also does the the Hi mode can deliver the higher N1 RPM, does that mean the Engine control unit must deliver the higher fuelflow rate in order to keep N2 run at the constant speed [higher N1 speed => higher pressure => more resistance
=> higher Fuelflow require to keep N2 run at constant speed]
Nope, that is the beauty of it all. Because of the part choking of the LP turbine section of the engine, the pressure changes due to Aj variation were felt exclusively by N1 and not N2. (Clever, these Rolls-Royce guys ).
Regards

Dude

Last edited by M2dude; 18th November 2010 at 15:04 . Reason: I goofed.. (another sign of age)

Subjects Afterburner/Re-heat  British Airways  Fuel Burn  LP Turbine  N1 (revolutions)  Noise Abatement  Nozzles  Rolls Royce  Vortex

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M2dude
November 19, 2010, 22:00:00 GMT
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Post: 6072895
Mr Vortex
So if we select E Low at M>1.7 the N2 will ovespeed and hence higher fuelflow. Am I understand it right? Also, what E mode provide the
best config shape [lest sat suitable] that provide a con-di nozzle for
maximize thrust. [Not open to wide that exhaust can't reach M1 at the
throat of Prim nozzle].
Not quite; remember that the N1s and N2s in the E SCHEDULE graph are non-dimentional. ie. they vary with temperature. As the temperature rises (with increasing Mach Number) the scheduled spool speeds increase. What really happens (I did not explain it correctly first time) is that the much lower N1 demanded by the use of E LOW at high speed results in a much further closed primary nozzle than normal, pushing up TET (and EGT) and we run hard into the EGT limiter, which claws fuel flow off, to the extent that the ramps and spill doors come down to their preset limits, almost as if there is a flame-out. The net result is a huge reduction in thrust. The condi was formed as the primary nozzle naturally took up a near fully open position in supersonic cruise and the wide open secondary nozzle buckets completed the picture. The schedule used here was E HIGH. I've noticed a couple of errors on the graph, the main one being that E HIGH is used with reheat off but with Vc > 220 KIAS
And another quesrion here, the engine control unit use which parameter to control the thrsut. The EGT, or N2, or P7.
Apart from being set as a variable limit, EGT normally played no role in the control loops (there were 2 loops, the 'governor' and 'positioner' loops). P7 played no part whatsoever in any case, the main variables were; N2, throttle valve position, throttle transmitter position, T1, total pressure and static temperature..

Feathers McGraw
If you watch some of the more recent Concorde programmes, such as "Concorde's Last Flight", you'll hear and see the reaction of the various people (including our very own Dude) from the BA side of things as they talk about their charge.
Oh nooooo... I've been outed
Best regards

Dude

Last edited by M2dude; 20th November 2010 at 05:10 .

Subjects Afterburner/Re-heat  British Airways  Flameout  Fuel Burn  N1 (revolutions)  Nozzles  Thrust Reversers  Vortex

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M2dude
November 30, 2010, 10:16:00 GMT
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Post: 6092495
Hi DavvaP, and welcome. As far as ice on the wing goes, I'm sure as any of my pilot friends here will agree that she was treated just like a subsonic in that regard; any ice or snow build up on the surfaces of the wings would not be tolerated and would have to be removed before flight. (She may have had a revolutionary wing design, but still this was a wing nonetheless ). She would also require pre-flight chemical anti-icing/de-icing treatment from a ground truck just like the rest, in shall we say, 'less than tropical conditions'. (Winters in Prestwick during crew base training... such fond memories ). As far as active ice protection on the wings, there was a highly sophisticated Lucas electrical 'spraymat' system fitted, but only the wetted areas of the wing, forward of the engines were 'covered'. Two digitall cyclic timers (CTPUs) would automatically regulate cyclic switching on and off of 115 VAC for various load areas of the wing at a time at pilot pre-selectable intervals (2, 4 or 8 seconds). Also as part of this system, there was continuous de-icing for certain other load areas too, so you had a mix of cyclic and continuous de-icing in operation. The whole idea here was to prevent chunks of ice entering and damaging the engines, the only other areas of this electrical de-icing system were the intake lips and side-walls and also the D Box area above the auxilliary inlet vane, built into the spill door. (This would only operate if the auxilliary inlet door itself was open). The whole shooting match would automatically switch itself off, for obvious reasons, above a TAT of 15\xb0 C. (ie. the vast majority of the flight). The only other de-icing system (apart from the galley drain masts) was on the engine inlet guide vanes, but this was purely pneumatic and again would swith itself off above 15\xb0 C.
I think you will find that precious little of Concorde is now not generally available in the public domain, some control software and laws are still I would expect covered by some sort of patent. (That is why when I publiished here the engine 'E Schedule' graphs I deliberately deleted the equations for the various running lines.
Your efficiency question was a valid one; as IAS and Mach number increase the aerodynamic drag (in all it's forms) will generally increase, but the efficiency OF A WELL DESIGNED powerplant wil also increase, and Concorde was definately no exception here. The real beauty of Concorde was just HOW MUCH the powerplant efficiency increased with increasing speed and more than totally eclipsed the aerodynamic drag rise with this increasing speed. At supersonic speeds, the closer you could fly to Vmo/Mmo the lower the fuel burn was. (Especiall true at Mach 2, although the autopilot would hold you Mach 2 (ish) in Max Cruise mode, flying closer to Mmo, Mach 2.04, would save fuel, assuming the static air temoerature was low enough to sustain this). This fact (along with about a million others) produced what we all like to call 'The Magic of Concorde'

Best Regards
Dude

Last edited by M2dude; 30th November 2010 at 12:21 .

Subjects Auto-pilot  Fuel Burn  Galley  IAS (Indicated Air Speed)  Intakes  Mmo  TAT (Total Air Temperature)

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M2dude
December 03, 2010, 12:19:00 GMT
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Post: 6099643
howiehowie93
The whole idea of adapting hotstreak injection came from our Rolls-Royce rep', who spent many years on RB199 development. We'd even identified the position on the Olympus 593 for the injector itself; un unused start atomiser port, but as I reluctantly said before, it was not to be.
Apart from ignition issues the other main problems were reheat instability and reheat 'coming in with a thump', this particular malady being generally confined to transonic acceleration and not take-off.
The instability issue was caused by either an open circuit/high resistance fuel metering valve tacho (only rate feedback was used here) or more commonly contamination of the RFCU umbilical electrical connector. The connector itself was originally located high up the side of the engine, close to the combustion area, was barely accessable and was a total nightmare in terms of reliability. After a great deal of pressure from us (BA) SNECMA agreed to effectively relocate the connector at the bottom of the engine and the majority of our stability problems almost disapperared overnight.
The 'reheat in with a thump issue was a real beaut'. For transonic acceleration a much lower ratio of Fr/Fe (reheat fuel flow/engine fuel flow) was used than for take-off. (0.45 as opposed to 0.78) and therefore the opening rate of the fuel metering valve required damping, this being achieved by using a metered orifice inside the RFCU that applied a small amount of servo fuel pressure to one side of the valve to achieve the damping. Trouble was, any contaminants in the reheat fuel system would progressively clog up the orifice and kill our daming stone dead; the end result being the FMV banging wide open and hence the 'thump'. The only remedy for this problem was to replace the RFCU. SNECMA, in a truly classic feat of engineering produced a filter across this orifice, in order to prevent it getting clogged. Anyone see a problem with this? Yep, the filter itself would clog up and we got our beloved thump back. The only remedy for this problem was again to replace the RFCU. The contaminants were often as a result of RFCU build issues; this issue was never truly resolved.
I checked and found the dodgy sustained N1 band for the Olympus 593, this was 88-91% N1. This figure was never an issue in service as at cruise ISA -7 and above conditions the N1 was always run at the flat rate limit of 101.5%. Below ISA -7 the intake system would progressively reduce N1 as a function of intake local Mach Number, falling to 97.4% at ISA -24. (The coldest cruise conditions I personally ever saw was ISA - 25 (that's -81.5 degrees C folks) between BAH and BKK.
The controlled N1 at all other 'non cruise' phases was always in the upper 90's, well away from our blade resonance area.

jodeliste and Alpine Flyer
Thank you both for the TSR-2 information, it makes amazing reading (what a truly magnificent aircraft) , and as Concorde's military cousin, discussion here is in my opinion most waranted.

Regards
Dude

Subjects Afterburner/Re-heat  British Airways  Fuel Burn  Intakes  N1 (revolutions)  Olympus 593  Rolls Royce  Transonic Acceleration

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Bellerophon
December 18, 2010, 15:20:00 GMT
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Post: 6129540
JFK 31L, Kennedy 9 Departure, Canarsie transition, Concorde climb


Speedbird 2, cleared take-off 31L.

You call 3-2-1 Now , start your stopwatch, pre-set to countdown from 58 seconds, and slam the throttles fully forward till they hit the stops. Four RR Olympus engines start to spool up to full power and four reheats kick in, together producing 156,000 lbs of thrust, but at a total fuel flow of 27,000 US gallons per hour. A touch of left rudder initially to keep straight, as the #4 engine limiter is limiting the engine to 88% until 60 kts when it will release it to full power. The F/O calls Airspeed building, 100 kts, V 1 , and then, at 195 kts, Rotate . You smoothly rotate the aircraft, lift-off occurs at around 10\xb0 and 215 kts. You hear a call of V 2 but you keep rotating to 13.5\xb0 and then hold that attitude, letting the aircraft accelerate.

The F/O calls Positive Climb and you call for the Gear Up . On passing 20 feet radio height, and having checked the aircraft attitude, airspeed and rate of climb are all satisfactory, the F/O calls Turn and you slowly and smoothly roll on 25\xb0 left bank to commence the turn out over Jamaica bay. Some knowledgeable passengers will have requested window seats on the left side of the aircraft at check-in, and are now being rewarded with a very close look at the waters of Jamaica Bay going by very fast! As you accelerate through 240 kts, the F/O calls 240 and you pitch up to 19\xb0 to maintain 250 kts and keep the left turn going to pass East of CRI.

54 seconds from the start of the take off roll you hear the F/O counting down 3-2-1 Noise whereupon the F/E cancel the re-heats and simultaneously throttles back to noise abatement power, around 96% as you pitch the nose down to 12\xb0 to maintain 250 kts. It is less than a minute from start of roll and already 435 US gallons of fuel have been used.


Speedbird 2, contact departure, so long.

Turning through heading 235\xb0M, the F/E quickly re-applies full dry power as you pitch up to 17\xb0 to maintain 250 kts, but simultaneously reduce the left bank to 7.5\xb0, in order to increase both the radius of turn (to stay on the optimum noise abatement track) and the rate of climb (less bank, higher RoC).

On climbing through 2,500 ft you increase the bank angle back to 25\xb0 left bank and as you approach the 253\xb0 radial JFK, you hear 3-2-1 Noise from the F/O for the second time. The F/E actions the second noise-abatement power cut back, you pitch down to 12\xb0 and, if not in cloud, sneak a quick peek out of your left hand window, looking for the car park by the Marine Parkway bridge, as you would ideally like to pass right over the car park, if possible, as we tip-toe quietly across the Rockaway Beaches, in order to minimise the noise impact on the residents.

Keep the left turn going and intercept the 176\xb0 radial outbound from CRI, and at 5 miles DME from CRI, call for the F/E to slowly re-apply full climb power as you pitch up to maintain 250 kts. We are still in US territorial airspace, below 10,000 ft, and subject to statutory speed control.


Speedbird 2, present position direct to SHIPP, climb FL230, no speed control.

The F/O selects direct SHIPP in the INS and tells you that she has selected that information into your Flight Director. Having checked that the gear lever is at neutral, you call for the Nose Up , and then the Visor Up . Flight deck noise levels drop dramatically as the Visor locks up. Now more than 12 miles away from the coast, we are clear of US speed control requirements so lower the attitude to 9\xb0, accelerate to V MO , currently 400 kts, and ask for the After Take Off Checks.


Speedbird 2, present position direct to LINND, climb in the block FL550-600, accelerate Mach 2.0

Call for the Climb Checklist at Mach 0.7, which will trigger the F/E to start pumping fuel rearwards to move the CG aft, then when he's done that, straight into the Transonic Checklist . Maintain 400 kts IAS, and around 24,500 ft, at M0.93, ask for the re-heats back on, in pairs, and raise the nose by 3\xb0 to maintain 400 kts as they kick in.

Precise, smooth flying is required through the high drag transonic region, as the mach meter creeps up towards Mach 1. A sudden flicker on the VSI and Altimeter confirms that the shock wave has just passed over the static ports, and the aircraft is now supersonic. A quick glance at the elapsed time indicator shows that you\x92ve been hand flying for just over 9 minutes since the start of the take off roll.

Another fun start to a day in the office, and to think we got paid for doing it!


Best Regards

Bellerophon

Subjects Afterburner/Re-heat  C of G  Checklists  Fuel Burn  Hand Flying  IAS (Indicated Air Speed)  INS (Inertial Navigation System)  JFK  Noise Abatement  Rolls Royce  Rudder  Static Ports  V1  V2  Visor

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NW1
December 23, 2010, 00:39:00 GMT
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Post: 6138601
Superstab

Hmm. There was, I think, a raft of high-incidence (alpha) protection fitted.

Digging out the old BAe conversion course notes:

The "Anti-Stall" (SFC) 1&2 sytems offered:

Super Stab: Increased authority of pitch autostab as incidence increased above 13.5 degrees - proportional to pitch rate and incidence angle - and a nose down pitch trim with a Vc (CAS) deceleration with incidence > 13.5

Stick "Wobbler": the "unmistakable warning" - when incidence > 19 and Vc<270kts the control columns took a life of their own and tried to fling you into the forward galley. Served you right.

Some other high incidence stuff was fed from the ADC rather than the SFC, like:

The ">13.5d incidence" feed to the SFC

CAS (Vc) feed to the SFC

Incidence from 16 to 19 degrees (rate dependant) to get the SFC to feed in up to 4 degree nose down pitch command and the sticj wobbler trigger.

Increase of authority of yaw autostab as incidence > 13.5d

Autotrim inhibit > 14.5d incidence

Stick shaker >16.5d incidence

AP/FD disconnect > 17.5d incidence

There was loads of other technical stuff which engineers understood, but we had to learn by writing diagrams which made sense to us enough to pass the written exam. The bottom line was an aeroplane which flew beautifully, but which you had to understand well, and which you could not tease beyond its limits. If you ignored a limit or an SOP then you reached an unpleasant place far quicker than with the blunties - it was a challenge which rewarded as quickly and as deeply as it punished.

Subjects ADC (Air Data Computer)  Auto-stabilisation  Auto-trim  Conversion Course  Fuel Burn  Galley  Stick Shaker  Trim

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M2dude
December 23, 2010, 08:31:00 GMT
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Post: 6138954
SUPERSTAB
To hopefully further clarify, this was controlled from the SFC computer and was a two part mix:
1) With Vc < 270 KTS the AUTOSTAB pitch damping was increased as a function of pitch rate and pitch rate DOT, Vc DOT and corrected (wing) incidence. Maximum possible demand limited to 8\xb0 nose down.

2) With Vc < 140 KTS and alpha/alpha rate greater than 19.5\xb0 (this itself would generate the 'wobbler' or 'unmistakable warning') a 4\xb0 nose down signal is generated over a 1 second time constant.

I hope the enclosed diagram helps to put it all in place.

Best Regards
Dude


Subjects Auto-stabilisation  Fuel Burn

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EXWOK
December 23, 2010, 08:56:00 GMT
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Post: 6139004
Thanks all - I'd forgotten a lot of the SFC stuff. (May need to visit the dark corners of the loft in the near future).

Subjects Fuel Burn

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ChristiaanJ
December 24, 2010, 21:35:00 GMT
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Post: 6142030
Originally Posted by Landroger
I haven't needed to read a diagram like that in .... a whole grown up persons lifetime!
AND gates and OR gates, 'Op Amps' and an Exclusive OR, if I'm not mistaken?
No, you're right.
In my case, it's easier... I've become bitten by the Concorde bug again over the last ten years or so, and pulled dozens of similar diagrams from the documentation to refresh my memory.

Certainly it sounds, from time to time, that there were a million little black boxes dotted all over her airframe.
I recently tried to do a rough list, but I lost count after sixty or so.....

I suspect however, that many of the 'terms' and 'laws' spoken about are simply a gate or two, perhaps an op' amp, placed in a larger circuit that modulates the output of that board, thus creating the law or term.
The gates took care of the actual logic, but all the terms and laws and similar computing was done with op-amps.
Op-amps also were used for other functions such as demodulators (converting AC signals to DC) or comparators and level detectors.
I still mean to write some posts on "how to compute without a digital computer", but it'll have to wait until after the holidays.

Digital control is a hell of a lot easier than Analogue - in my humble opinion.
I heartily disagree, Roger.

In the 'olden' days we'd draw block diagrams like the one for the SFC, and once we agreed about all the functions we wanted, we just drew the schematics for each of the functions.

No sequencing, no real-time clock, no A/D or D/A conversion, no worries about cycle time or memory allocation. No programming-language issues, no naming of variables, no compiler faults, no software to debug.
You should try it sometime......

The major issue was, of course, that you ended up with a lot more hardware for the same functionalities, hence more weight, and more power consumption.

And the other issue, already alluded to in earlier posts, is that analogue computing is inherently not highly accurate.
In many cases of system control, a percent or two of precision is perfectly acceptable. But if a far higher precision is needed, like for instance in the intertial navigation system, or the core computing for the air intakes, only digital computing can do the job.


Seasons greetings to everyone on this thread from me too.

Christian

Subjects Fuel Burn  Intakes

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ChristiaanJ
December 28, 2010, 21:54:00 GMT
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Post: 6147254
Originally Posted by 911slf
I got the Haynes Manual for Christmas. On page 95 there is a diagram and photo of the centre dash panel, showing among other things the fuel consumption gauges, which, remarkably, read up to 35 tonnes per engine per hour. There appears to be two digital displays per gauge as well as an analogue display. What was the peak consumption per engine, and why two digital displays on each gauge?
To refresh memories, here's the only, not very helpful, entry in the Flying Manual that I've found.



My guess is that the upper digital counter indicates the proportion of the fuel flow that goes to the reheat but it's only a guess.

Sorry, I have no figure for the max fuel consumption.
The '35 tonnes/hr' limit on the indicator is obviously beyond the upper limit, like the speedo on a car.....
But yes, fuel consumption at takeoff with reheat was horrendous, and would have emptied all the tanks in an hour or less.

CJ

Subjects Afterburner/Re-heat  Fuel Burn  Haynes guide to Concorde

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Bellerophon
December 29, 2010, 03:57:00 GMT
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Post: 6147577
911slf

...I have been a Concorde fan since I won a flight on it in 1980...

Lucky devil! I'm glad you enjoyed the flight.


...There appears to be two digital displays per gauge as well as an analogue display...



Only the lower digital counter was actually a display, and was a digital repeater of the total fuel flow information being displayed by the pointer on the dial. The upper digital counter was merely a digital indication of the value to which the internal yellow triangular bug had been set by the F/E using the bug setting knob on the lower right of the gauge.

Very briefly, during the pre-flight set up, the F/E would calculated the expected fuel flows for each engine, during the take-off whilst using re-heats. He would set this on the bug, and this achieved two things.

Firstly, it gave him a good visual indication whether the required fuel flows were being achieved. Too low a fuel flow would indicate a re-heat problem on that engine.

Secondly, it programmed the expected fuel flow into the engine take-off monitor, as this was one of the parameters that had to be satisfied in order for the monitor to illuminate the Green \x93Clear-to-Go\x94 light.

The Green \x93Clear-to-Go\x94 light was one of three \x93Power Management\x94 lights immediately above the N2 gauge for each engine, the other two being an Amber \x93Configuration\x94 light and a Blue \x93Reverse\x94 light. Some take-offs would require all four Green lights to be on, other take-offs, depending on ambient conditions, aircraft weight and runway length, might only require three Green lights.


...What was the peak consumption per engine, and why two digital displays on each gauge?...

The maximum peak consumption predicted was 21,700 kg/eng/hr, or 86,800 kg/hr total. This would have been predicted for a re-heated take-off, at +8\xb0C, at an elevation of -1,000 PA.

More typically, on a standard day, at a sea level airfield, 20,700 kg/eng/hr, or 82,800 kg/hr total. You can probably see why we turned the re-heats off fairly quickly!


...accelerating to Mach 2.0 and immediately slowing down again....we only went to 43,000 feet so the sky did not get very dark...

43,000 ft is actually a bit too low for Concorde to be at M2.0, as you may see from this graph of her Flight Envelope. She would have been limited to around 525 kts / M1.7 at that height, so I suspect you may have been a little higher than you remember, possibly somewhere around 53,000 ft.


Happy New Year

Bellerophon

Subjects Afterburner/Re-heat  Flight Envelope  Fuel Burn

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EXWOK
December 29, 2010, 11:21:00 GMT
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Post: 6148025
That's a very 'Concorde' picture, Bellerophon.

Gentle descent in the crz, N1 max, N2 max, similar fuel burn per engine as a 747 (but over double the speed), Airspeed and Mach numbers just shy of the barber's poles, must have been well above FL500 given the Mach number yet the cabin alt is a smidge over 5000'.

Elapsed time 1hr 31, Longitude over 41W. Took me over three hours to get to 40W yesterday.......

PS and it has to be OAD, because for some reason the nose/visor control panel is black. I've no idea why I can remember stuff like that, but not the name of someone I met last week......

Subjects Boeing 747  Fuel Burn  N1 (revolutions)

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EXWOK
December 29, 2010, 11:28:00 GMT
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Post: 6148035
Further PS ref. the fuel flow gauge - somone wondered if the target flow veeder counter was for reheat. We now know that it wasn't, but you will see a small 'Fe' annunciation in the 9 o' clock position indicating that the gauge is measuring engine flow only. When fuel is being supplied to the reheats this changed to 'Ft' with a white background to indicate that the gauge was displaying combined fuel flow. (Fe=engine, Ft=total)

Subjects Afterburner/Re-heat  Fuel Burn

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TopBunk
December 29, 2010, 13:53:00 GMT
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Post: 6148266
Originally Posted by EKWOK
similar fuel burn per engine as a 747 (but over double the speed
I feel that I must pick you up there! As I see the guages each engine is consuming 5.4 tonnes/hour. A B747-400 will consume about 10-11 tonnes/hour and not over 20! So over double the speed but double the fuel consumption.

Subjects Boeing 747  Fuel Burn

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Jane-DoH
April 03, 2011, 21:16:00 GMT
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Post: 6348525
Bellerophon

You call 3-2-1 Now, start your stopwatch, pre-set to countdown from 58 seconds, and slam the throttles fully forward till they hit the stops. Four RR Olympus engines start to spool up to full power and four reheats kick in, together producing 156,000 lbs of thrust, but at a total fuel flow of 27,000 US gallons per hour. A touch of left rudder initially to keep straight, as the #4 engine limiter is limiting the engine to 88% until 60 kts when it will release it to full power. The F/O calls Airspeed building, 100 kts, V1 , and then, at 195 kts, Rotate . You smoothly rotate the aircraft, lift-off occurs at around 10\xb0 and 215 kts. You hear a call of V2 but you keep rotating to 13.5\xb0 and then hold that attitude, letting the aircraft accelerate.

The F/O calls Positive Climb and you call for the Gear Up . On passing 20 feet radio height, and having checked the aircraft attitude, airspeed and rate of climb are all satisfactory, the F/O calls Turn and you slowly and smoothly roll on 25\xb0 left bank to commence the turn out over Jamaica bay. Some knowledgeable passengers will have requested window seats on the left side of the aircraft at check-in, and are now being rewarded with a very close look at the waters of Jamaica Bay going by very fast! As you accelerate through 240 kts, the F/O calls 240 and you pitch up to 19\xb0 to maintain 250 kts and keep the left turn going to pass East of CRI.
I remember that -- the initial rotation was pretty normal other than being a bit faster, then from there it was brought up to a very steep climb (it feels worse than it is, but I was guessing it was around 22 or so degrees -- it has to do with eyeballing the angle of the horizon to the plane's current path -- 22.5 degrees is 1/4 the way up, 30 is 1/3, 45 is 1/2, 60 is 2/3's and so forth). Clearly I'm not a human ADI

Subjects Afterburner/Re-heat  Fuel Burn  Rolls Royce  Rudder  V1  V2

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M2dude
April 24, 2011, 14:09:00 GMT
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Post: 6409591
I personally doubt very much if the Emergency Pilot would be the 'way in' for the sidestick input. EFC ROLL commands were inputed from the SFC computer to the Autostab computers as 'stab demands' and therefore drove the MIDDLE and OUTER elevons only for roll. To make matters worse, if your test flight was really 'exciting' and you found yourself at any time at Vmo + 20 KTS, roll control would be through the middle elevons ONLY. I'm with CliveL in that the most likely scenario would be for the demand would feed via a D/A converter somehow. (It would be great to find out though).
I would have thought that the whole venture was a proof of concept by SFENA for future implementation in the Airbus family. This excersise would have been both costly and highly complex at system level, any other reason would really have been quite daft.

Best Regards
Dude

Last edited by M2dude; 24th April 2011 at 15:08 .

Subjects Airbus  Auto-stabilisation  Elevons  Fuel Burn  Sidestick  Vmo

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